Select language Select language Select language Functional tests verify the reliability and resistance of materials and components by reproducing real-life conditions of use to ensure their suitability.
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In our laboratories, we carry out tests to assess the behavior of materials or finished products under specific conditions of use, simulating a wide range of mechanical and functional stresses to verify performance, durability, and safety. Tests can be carried out in accordance with national and international standards or according to specific customer requirements, including through the creation of dedicated equipment.
These tests provide essential information for product design and development, helping to select the most suitable materials, but also for production testing and to ensure compliance with relevant standards. The materials that can be tested are: metals, plastics, rubber, textiles, leather, and composite materials.
We perform a wide range of functional tests, including endurance tests on injection systems, electric motors, tires, rims, and friction seals, also customized to specific requirements.
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Endurance testing on injection systems allows the real-life operation of injection systems (injectors, pumps, fuel rails) to be simulated at high pressure and temperature, using special test fluids such as ethanol and methanol mixtures, and assessing their reliability and wear over time. During testing, components are subjected to repeated operating cycles to monitor any changes in performance, material degradation, and possible malfunctions.
Pontlab has advanced test benches capable of recreating different operating conditions. These tests are essential for the automotive industry, particularly for the design and improvement of internal combustion engine efficiency.
These tests evaluate the behavior and durability of electric motors and BSGs (Belt Starter Generators) by simulating realistic operating cycles. The tests are conducted by adjusting parameters such as temperature (from -40°C to +150°C), voltage, and load to verify efficiency, insulation material degradation, and the motor's ability to withstand mechanical and thermal stress.
Pontlab performs tests on electric motors for various applications, such as automotive, aerospace, and industrial mechanics, contributing to the development of more reliable and high-performance solutions. The analysis of the results allows for design optimization, improved energy efficiency, and extended component life.
The rolling resistance test is performed on a radial load bench to test tires and rims by simulating contact with the road surface, measuring energy efficiency and fuel consumption.
During the test the wheel complete with tire is pushed against a rotating roller by a pneumatic actuator and rolled on a steel cylinder. The applied load can vary between 2 and 2.5 times the maximum static load of the wheel under normal conditions.
Compliance with regulations E/ECE/324/E/ECE/TRANS/505 Rev.2 Add123 Reg. No.124:2007 Annex 7 and StVZO – Constr. and oper. Regulation – Section 30 :2014 § 4.6.2
The rotating bending bench has been specifically designed to test light alloy and steel rims by stressing them to rotating bending.
The test simulates the curve travel of a vehicle, applying loads greater than normal use. The test is carried out by blocking the rim to the bench, the alternating bending forces are transmitted to the hub through an eccentric mass rotated by an electric motor with the possibility of varying its frequency.
The test parameters are regulated by the regulations E/ECE/324/E/ECE/TRANS/505 Rev.2 Add123 Reg. No.124:2007 Annex 6 or StVZO – Constr. and oper. Regulation – Section 30:2014 § 4.6.1.
The brake test bench is designed to measure the friction coefficient of braking elements according to current regulations.
The test can be performed for both disc brake systems (pads) and drum brake systems (shoes).
Designed and built to conduct tests on vehicle brakes and in accordance with the indications of Regulation No. 90 of the regulation E/ECE/324 REV1 ADD.89 rev3.
Pontlab offers the possibility to design customized tests to simulate the real conditions of use of a product, recreating specific environments and verifying resistance to mechanical, thermal, or chemical stresses. Thanks to customized test benches, it is possible to perform tests on complex components, ensuring a detailed analysis of performance.
Custom functional tests can include testing in extreme environments, exposure to aggressive liquids or corrosive gases, and testing in explosion-proof chambers for flammable or explosive materials. These tests are used in sectors such as aerospace, oil & gas, marine, and automotive, where products must meet strict safety and resistance standards.
All analyses can be structured in a completely customized manner, based on customer requirements. We offer tailor-made tests for materials, conditions of use, and required regulations, ensuring reliable and targeted results.
Functional testing is used in various industrial sectors to ensure safety, durability, and optimal performance of materials and components.
All tests can be performed in a completely customized manner, adapting to the customer's needs. Pontlab also offers tailored consulting services to define the most suitable tests, ensuring reliable and targeted results.
In addition to functional tests, Pontlab offers a wide range of tests on different materials: polymers, fabrics, leathers and paints. Find out more on the dedicated pages.
