Stress Corrosion Cracking


Analyses material performance under extreme conditions

Discover the service

Discover the service

Stress Corrosion Cracking (SCC) tests are carried out to evaluate the performance of materials used in extreme conditions, such as prolonged exposure to particularly aggressive gases such as H2S (hydrogen sulphide) or CO2 (carbon dioxide).

SCC testing is necessary to develop innovative solutions for products and components in various fields of application, particularly in the mining industry. The tests can be performed on both metallic materials (stainless steel, high alloys) and advanced materials. Our staff is NACE-qualified as corrosion experts.

Application materials

Metallic Materials

Advanced Materials


Application sectors

Automotive

Aerospace

Energy Oil & Gas

Renewable Energy

The main tests for stress corrosion cracking

We carry out countless Stress Corrosion Cracking tests, both standardised and customised, to analyse the performance of materials under extreme conditions of use.

Request a consultation

01 Slow Strain Rate / Creep testing / Ripple Test

We perform SSRT stress corrosion testing in accordance with NACE TM0198 and ASTM G129, subjecting the test specimens to slow tensile stress in chlorinated solutions and H₂S mixtures. The tests are carried out in a 3-litre Hastelloy autoclave with the following characteristics: - load capacity up to 30 KN - deformation capacity up to 30 mm - constant deformation speed adjustable from 1×10¯⁸ to 1×10¯ᶟ mm/s. With our CERT machine, tests can also be performed under high temperature and pressure conditions.

NACE TM0198ASTM G129NACE TM0175

02 Dead Weight Test

We perform stress corrosion testing on samples in accordance with NACE standards in chlorinated solutions with mixtures containing H₂S or according to customer specifications. Our equipment allows us to perform tests according to the following characteristics: - ambient pressure and temperature conditions, according to NACE TM0177 method A - high pressure and high temperature conditions, according to NACE TM0177 up to level VII as expressed by NACE TM017

NACE TM0177 metodo ANACE TM0177 level VIINACE TM0175

03 Proof Ring

We perform tests according to NACE TM0177 method A, operating at ambient pressure and temperature with various mixtures of H₂S and chlorinated solutions.

Read the in-depth article ‘Improvement of the Test Equipment for a Stress Corrosion Lab through the Axiomatic Design’ .

NACE TM0177 metodo A

Article

04 Autoclave testing

We perform tests in an autoclave made of Hastelloy with a capacity of 15 litres, capable of operating at pressures up to 103 bar and maximum temperatures of 210°C. Exposure can be carried out on test pieces, on tensioned test pieces (deflection in 3 or 4 points, C-ring) or on products/components made of metal, polymer or various types of coatings.

NACE TM0187

05 Hic Test

HIC tests (Hydrogen Induced Cracking) are performed to assess the resistance of metallic materials to hydrogen embrittlement in corrosive environments, a phenomenon that can compromise the structural integrity of materials, causing internal cracking and a reduction in mechanical strength. These tests are essential for sectors such as oil & gas, energy and the chemical industry, where materials are frequently exposed to aggressive conditions with high concentrations of hydrogen. HIC tests identify a material's susceptibility to degradation, supporting the choice of suitable alloys and treatments to prevent structural damage.

NACE TM0284-2016

06 Ammonia Exposure

We perform accelerated ammonia (NH3) exposure tests to evaluate the corrosion resistance of materials, coatings, and components. Ammonia is an aggressive gas that, under certain conditions, can compromise the structural and functional integrity of products.

This type of testing is essential in several critical industrial sectors:

Maritime Transport and Logistics LNG (Liquefied Natural Gas):
The test is essential for materials used for the storage and transportation of liquid gases (such as ammonia itself or LNG) under extreme conditions, often at very low temperatures and/or high pressures. Ensuring corrosion resistance is vital for safety and efficiency.

Automotive Industry:
With the evolution of fuels and the growing interest in ammonia as a potential energy carrier or in catalytic reduction systems (SCR), it is crucial to test materials to select those best suited to work in an environment containing (NH3).
Our ammonia exposure tests are applied to a wide range of materials to evaluate their durability:

Metals and Alloys

Protective Coatings (paints, surface treatments)

Plastic and Polymer Components

We evaluate their ability to maintain their original properties and corrosion resistance when exposed to the aggressive gas.

07 Alternating Corrosion Tests

Alternating immersion corrosion (or cyclic corrosion) is a type of accelerated laboratory test that simulates aggressive environments (e.g., marine or coastal), characterized by repeated wetting and drying cycles in the presence of an electrolyte (such as saline water).

This type of test is applied in various sectors, including aerospace, aviation, and naval engineering.

Its purpose is to accelerate the degradation process and evaluate the susceptibility of materials, particularly aluminum alloys and high-strength ferrous alloys, to stress corrosion cracking (SCC) and other forms of localized corrosion.

ASTM G44-21ASTM G47-20ECSS-Q 70-37C
01
03
Laboratorio analisi di materiali metallici analisi chimico

Fully customised analysis and testing

All analyses can be structured in a completely customised manner, based on customer requirements. We offer tailor-made tests for materials, conditions of use and required regulations, ensuring reliable and targeted results.

For more information, visit Corrosionpedia

For further insights, articles, and regulations on material corrosion, visit the CORROSIONPEDIA portal (https://www.corrosionpedia.com)

Visit the website

Areas of application

Stress crack testing is essential for industries such as automotive, aerospace, petroleum and construction, as it ensures the durability and safety of materials in harsh environments.

Immagine della prova Tests and analyses for the automotive industry

Tests and analyses for the automotive industry

red-arrow
Immagine della prova Tests and analyses for the cultural heritage sector

Tests and analyses for the cultural heritage sector

red-arrow
Immagine della prova Tests and analyses for the Energy, Oil & Gas sector

Tests and analyses for the Energy, Oil & Gas sector

red-arrow
Immagine della prova Tests and analyses for the Fashion and Luxury sector

Tests and analyses for the Fashion and Luxury sector

red-arrow
Immagine della prova Tests and analyses for the mechanical engineering sector

Tests and analyses for the mechanical engineering sector

red-arrow
Immagine della prova Tests and analyses for the toy industry

Tests and analyses for the toy industry

red-arrow
Immagine della prova Tests and analyses for the Design and Furnishing sector

Tests and analyses for the Design and Furnishing sector

red-arrow
Immagine della prova Tests and analyses for the railway sector

Tests and analyses for the railway sector

red-arrow
Immagine della prova Testing and Analysis for Aerospace

Testing and Analysis for Aerospace

red-arrow
Immagine della prova Tests and analyses for the Nautical sector

Tests and analyses for the Nautical sector

red-arrow

Request a test

All tests can be performed in a completely customized manner, adapting to the customer's needs. Pontlab also offers tailored consulting services to define the most suitable tests, ensuring reliable and targeted results.

Request

Commercial

General information

Discover our other tests

In addition to SCC tests, Pontlab performs countless other tests, including on different materials such as polymers, fabrics, leather and paints. Discover the other tests by visiting the dedicated pages.

Prove di fatica

Fatigue tests

red-arrow
Prove sui materiali metallici

Metallographic Analysis

red-arrow
Test di invecchiamento UV

UV ageing test

red-arrow
Microscopia a scansione elettronica SEM

Scanning electron microscopy (SEM)

red-arrow
Immagine della prova Ozone resistance

Ozone resistance

red-arrow
Scansione Laser 3D

3D laser scanning

red-arrow
Chemical Imaging

Chemical Imaging

red-arrow
Prova di invecchiamento accelerato attraverso XenoTest

Xenotest

red-arrow
Tomografia Industriale Computerizzata analisi porosità 3D componente aerospaziale

Industrial Tomography

red-arrow
Immagine della prova Fracture mechanics

Fracture mechanics

red-arrow
Caratterizzazione delle polveri Additive Manufacturing

Powder characterization Additive Manufacturing

red-arrow
Immagine della prova Mixed Flowing Gases (MFG)

Mixed Flowing Gases (MFG)

red-arrow