Industrial Tomography


Examine the internal and external structure of materials without destroying them.

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Discover the service

Industrial computed tomography (CT scan) is an advanced nondestructive testing (NDT) technique that uses X-rays to obtain three-dimensional images of the interior and exterior of a component, creating a detailed 3D volumetric view. Defects such as porosity, discontinuities, deformations, and 3D geometric and metrological issues are identified.

With this type of control, we are able to examine any material by examining castings, welds, parts, and finished products to detect indications of any defects that may compromise the use of the part. Pontlab has chosen Baker Hughes GE Phoenix V | Tome | X M300, which manages to combine the advantages of tomographic analysis with the precision of metrological measurement.

Application materials

Metallic Materials

Advanced Materials


Application sectors

Automotive

Aerospace

Electronics

Medical

Railway

Mechanical

Nautical

Design and Furnishings

Toys

Fashion and Luxury

The main Industrial Tomography tests

We perform industrial tomography tests to examine the internal and external structure of materials without destroying them.

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01 Non-destructive failure analysis

Industrial Computed Tomography (CT) is a powerful Non-Destructive Testing (NDT) technique essential for metrology and quality control. Using X-ray technology, it generates an extremely detailed three-dimensional (3D) volumetric representation of an object's internal and external structure.

Similar to medical CT scanning, industrial CT analysis allows you to "see inside" a component or material without damaging it (non-invasive inspection). This in-depth inspection capability provides crucial data for accurate measurement and problem identification.

Failure Analysis and Defects

In the context of failure analysis and quality control, Industrial Computed Tomography allows you to precisely investigate a wide range of critical issues, identifying defects that are not visible with traditional methods:
Material Defects: 3D identification of porosity, inclusions, cracks, and structural voids.
Assembly Errors: Detection of misalignments, gaps, or missing components in inaccessible or invisible areas.
Operational Defects: Root cause analysis of a malfunction through internal inspection.
Alignment Errors: Verification of the precise alignment of internal components.

02 Precision 3D Metrology and Non-Destructive Internal Dimensional Controls

The industrial tomograph Baker Hughes GE Phoenix V | Tome | The X M300 is a cutting-edge instrument that guarantees maximum accuracy in the field of Tomographic Metrology.
Its "Metrology Edition" configuration is specifically optimized for measurement, providing results that meet the highest international standards:
Certified Precision: Ability to perform precision measurements with accuracy specifications of 4+L/100, in full compliance with the rigorous VDI 2630 guidelines.
High Resolution: Microfocus technology (up to 300kV/500W) allows the identification of sub-micron details, making Industrial Tomography crucial for the measurement of micro-components and defects.

Industrial CT is the preferred solution for 3D metrology when transparency is crucial:

Internal Geometry Measurement: It allows for precise measurement of holes, channels, and internal cavities without destroying or disassembling the sample, providing a complete view of the object.

Additive Manufacturing Verification: It is the primary metrology tool for complex and organic parts produced via 3D printing (Additive Manufacturing), verifying internal and external geometric compliance.

Deviation Analysis: Using software such as VG Studio Max, it is possible to perform a nominal-to-actual 3D CAD comparison, quickly identifying any dimensional deviations and accelerating the quality control process.

In summary, Industrial Tomography (CT), exemplified by Baker Hughes GE Phoenix V | Tome | X M300, is not just a non-destructive inspection technique, but the future of high precision 3D Metrology.

VDI 2630

03 Scatter Correct

The industrial microCT system Baker Hughes GE Phoenix V | Tome | X M300 stands out in the field of Industrial Tomography (CT) thanks to the integration of Scatter-Correct technology. This crucial innovation offers superior image quality and significantly sharper and more precise 3D volume reconstruction compared to traditional CT systems.
This allows for internal defect analysis on both metallic and polymeric components, such as cracks, inclusions, and porosity. Quantitative 3D analysis of the latter is possible, obtaining its key dimensional characteristics (volume, diameter, position, etc.).
X-ray scatter is the main cause of artifacts and contrast degradation in CT scans, especially on dense materials or large samples. The V|Tome|X M300's Scatter-Correct technology effectively neutralizes this noise, ensuring:
Superior Quality CT Images: Greater detail and contrast even in the most difficult-to-analyze areas.
Reliable 3D Reconstructions: Accurate 3D volumes, essential for 3D Metrology and defect analysis.
The clarity and accuracy of the 3D volume obtained with the V|Tome|X M300 are the basis for rigorous Failure Analysis and Quality Control. This allows for highly precise internal defect analysis on a wide range of materials (both metallic and polymeric), focusing on:
Structural Defects: Detection and mapping of cracks and inclusions.
Quantitative Porosity Analysis: The system excels at porosity analysis. It is possible to perform a rigorous quantitative 3D analysis to derive the main dimensional characteristics:
Volume and diameter of individual porosities.
Exact spatial location within the component.
In summary, the V|Tome|X M300, with its Scatter-Correct technology, is the ultimate tool for those seeking microCT analysis with maximum reliability and the ability to perform quantitative 3D defect analysis on any type of material.

04 Internal component analysis

The segmentation functionality in the processing software allows for the analysis, visualization, and virtual separation of the scanned object's component parts.

This allows for verification of correct assembly, measurement of geometric and dimensional tolerances, and analysis of interference between internal parts that would otherwise be undetectable without disassembling the sample.

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Laboratorio analisi di materiali metallici analisi chimico

Fully customised analysis and testing

All analyses can be structured in a completely customised manner, based on customer requirements. We offer tailor-made tests for materials, conditions of use and required regulations, ensuring reliable and targeted results.

For more information, visit Corrosionpedia

For further insights, articles, and regulations on material corrosion, visit the CORROSIONPEDIA portal (https://www.corrosionpedia.com)

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Areas of application

Industrial tomography allows components to be analysed internally without destroying them, ensuring quality control and safety in sectors such as automotive, aerospace and electronics.

Analisi su giocattoli

Tests and analyses for the toy industry

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Analisi e Prove per la nautica

Tests and analyses for the Nautical sector

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Analisi e prove per il settore ferroviario

Tests and analyses for the railway sector

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prove meccaniche

Tests and analyses for the mechanical engineering sector

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Analisi e prove per il settore Aeronautico e Aerospaziale

Testing and Analysis for Aerospace

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Moda e Lusso

Tests and analyses for the Fashion and Luxury sector

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Analisi e prove per il settore automotive

Tests and analyses for the automotive industry

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Analisi e prove su materiali per arredamento

Tests and analyses for the Design and Furnishing sector

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All tests can be performed in a completely customized manner, adapting to the customer's needs. Pontlab also offers tailored consulting services to define the most suitable tests, ensuring reliable and targeted results.

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Commercial

General information

Discover our other tests

In addition to tomographic analysis, Pontlab performs countless other tests, including on different materials such as polymers, fabrics, leather and paints. Discover the tests we perform by visiting the dedicated pages.

Resistenza all'ozono

Ozone resistance

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Caratterizzazione delle polveri Additive Manufacturing

Powder characterization Additive Manufacturing

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Test di invecchiamento UV

UV ageing test

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Meccanica della Frattura - Avanzamento della Cricca

Fracture mechanics

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Chemical Imaging difetto superficiale

Chemical Imaging

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Prove di fatica

Fatigue tests

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Prova di invecchiamento accelerato attraverso XenoTest

Xenotest

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 Stress Corrosion Cracking Test

Stress Corrosion Cracking (SCC)

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Scansione Laser 3D

3D laser scanning

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Immagine della prova Mixed Flowing Gases (MFG)

Mixed Flowing Gases (MFG)

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Prove sui materiali metallici

Metallographic Analysis

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Microscopia a scansione elettronica SEM

Scanning electron microscopy (SEM)

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