Fatigue tests


Evaluates the resistance of materials to repeated stress, preventing structural failure.

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Discover the service

Fatigue tests simulate the cyclic stresses that a material or component is subjected to during use, determining its strength limit and the number of cycles before failure. These tests are essential for ensuring the safety and reliability of structures and products used in critical sectors, allowing for the optimisation of materials and production processes.

Our equipment is capable of performing fatigue tests in tension, bending, compression and rotating bending, applying high-frequency stress cycles to components, products and complex structures.

The test can reach high pressures of up to 500 bar and a frequency of 15 Hz and can be performed with oil or coolant.

Application materials

Metals and alloys

Polymeric and composite materials

Advanced ceramics

Biomedical materials

Materials for construction and infrastructure


Application sectors

Automotive

Aerospace

Energy Oil & Gas

Railway

Nautical

Mechanical

Biomedical

Construction

Household appliances

The main fatigue tests

We carry out countless fatigue tests, both standardised and customised, to assess the resistance of materials to repeated stress.

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01 High & Low Cycle Fatigue Testing (HCF/LCF)

Axial (tension-compression) and rotary bending dynamic characterization utilizing MTS systems up to 250 kN and frequencies up to 100 Hz. High Cycle Fatigue (HCF) tests evaluate high-frequency stresses (>10⁵ cycles), while Low Cycle Fatigue (LCF) tests analyze plastic deformation and high loads at low cycles (<10⁵).

Test Configurations
Axial FatigueRotary BendingMTS ActuatorsS-N CurvesEndurance Limits

02 Pulsating Pressure & Hydraulic Fatigue Testing

Cyclic validation on Automotive components, piping, manifolds, and cooling circuits with hydraulic pressures up to 500 bar and frequencies up to 15 Hz. Testing can be executed with oil or coolants inside environmental chambers and explosion-proof ATEX cells inerted with nitrogen for safe handling of flammable fluids.

Test Configurations
Hydraulic FatigueAutomotive CircuitsATEX ChambersFlammable FluidsUp to 500 bar Testing

03 Fracture Mechanics & Fatigue Crack Growth

Experimental study of crack propagation resistance utilizing compact tension (CT) specimens. The testing accurately determines the crack growth rate per load cycle (da/dN), identifying the threshold stress intensity factor (ΔKth) and the essential parameters ($C, m$) governing Paris Law equations.

Fracture Parameters
CT SpecimensFatigue Crack GrowthParis LawStress Intensity Factorda/dN Threshold

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04 Thermomechanical, Corrosive & Contact Fatigue (RCF)

Specialized testing for extreme operational environments: TMF testing evaluating the synergy between cyclic mechanical stress and thermal fluctuations; corrosion-fatigue in aggressive media (salt spray, acids) for Marine and Oil & Gas; and Rolling Contact Fatigue (RCF) to analyze pitting and friction damage on bearings, gears, and railway tracks.

Special Conditions
Thermomechanical Fatigue (TMF)Corrosion-FatigueRolling Contact Fatigue (RCF)Severe Environments
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Laboratorio analisi di materiali metallici analisi chimico

Fully customised analysis and testing

All analyses can be structured in a completely customised manner, based on customer requirements. We offer tailor-made tests for materials, conditions of use and required regulations, ensuring reliable and targeted results.

For more information, visit Corrosionpedia

For further insights, articles, and regulations on material corrosion, visit the CORROSIONPEDIA portal (https://www.corrosionpedia.com)

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Areas of application

Fatigue testing is used to ensure the durability and safety of materials and components subjected to repeated stress. This test is therefore essential in industries such as aerospace, automotive and energy, which require rigorous testing to prevent structural failure and improve product reliability over time.

Analisi e Prove per la nautica

Tests and analyses for the Nautical sector

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Analisi e prove per il settore ferroviario

Tests and analyses for the railway sector

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prove meccaniche

Tests and analyses for the mechanical engineering sector

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Analisi e prove per il settore Aeronautico e Aerospaziale

Testing and Analysis for Aerospace

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Analisi e prove per il settore energy

Tests and analyses for the Energy, Oil & Gas sector

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Analisi e prove per il settore automotive

Tests and analyses for the automotive industry

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Request a test

All tests can be performed in a completely customized manner, adapting to the customer's needs. Pontlab also offers tailored consulting services to define the most suitable tests, ensuring reliable and targeted results.

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Commercial

General information

Discover other tests

In addition to fatigue testing, Pontlab performs countless other tests, including on different materials such as polymers, fabrics, leather and paints. Discover the other tests by visiting the dedicated pages.

Microscopia a scansione elettronica SEM

Scanning electron microscopy (SEM)

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Prove sui materiali metallici

Metallographic and Microstructural Analysis

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Meccanica della Frattura - Avanzamento della Cricca

Fracture Mechanics Testing

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Immagine della prova Mixed Flowing Gas (MFG)

Mixed Flowing Gas (MFG)

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 Stress Corrosion Cracking Test

Stress Corrosion Cracking (SCC) Testing

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Esempio di un controllo saldatura con la Tomografia Industriale Computerizzata per componente aerospace

Industrial Computed Tomography (CT)

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Resistenza all'ozono

Ozone Resistance Testing

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Chemical Imaging difetto superficiale

Chemical Imaging (CI)

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Test di invecchiamento UV

UV Aging Testing

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Scansione Laser 3D

3D Laser Scanning & Optical Metrology

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Prova di invecchiamento accelerato attraverso XenoTest

Xenon Arc Weathering (Xenotest)

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Caratterizzazione delle polveri Additive Manufacturing

Powder Characterization for Additive Manufacturing

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